机器人自动钻铆系统的现场快速自定位方法*
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中图分类号TP2422V2624 文献标识码A国家标准学科分类代码: 4605030

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*基金项目:基金项目民用飞机专项科研项目(MJ2015G084)、国防技术基础项目(JSZL2018605C001)资助


Fast onsite selfpositioning method for robot automatic drilling and riveting system
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    摘要:

    摘要:摘要机器人自动钻铆系统在航空产品零部件制造和装配中得到了越来越广泛的应用。提出了一种利用钻铆机器人末端执行器上携带的单个工业相机进行现场机器人快速自定位的方法。该方法只需要以示教方式驱动钻铆机器人带动末端的工业相机对工件坐标系下6个以上坐标已知的定位点依次单独成像,即可简便快捷地确定出机器人基坐标系与工件坐标系之间的变换关系,结果表明,坐标系之间的旋转向量的偏差小于004,平移向量在x、y、z方向的偏差的绝对值都小于05mm,实现机器人高精度自定位。推导了基于定位点依次单独成像的机器人自定位数学模型,并针对这一新模型提出了一种高效稳健的求解算法。该方法不受定位点分布结构的限制,可以直接利用自动钻铆系统自带的单个工业相机,无需激光跟踪仪等额外的坐标测量系统进行繁琐的三维测量和数据处理,因此机器人与工件的现场找正过程更加便捷高效。针对多个定位点依次单独成像所建立的定位模型和求解方法可以广泛应用于解决各类“手眼”机器人系统的自定位问题。

    Abstract:

    Abstract:Robot automatic drilling and riveting system has got more and more extensive applications in the manufacture and assembly of aeronautical parts. This paper proposes a fast onsite selfpositioning method of the robot, which uses the single industrial camera carried in the end effectorof the drillingand rivetingrobot tocarry outthe fastonsiteselfpositioning. The method onlyneedstodrive the industrialcameraat theend ofthe drillingand rivetingrobot in teaching modetosequentially image morethansixlocating points whose coordinates are known in advance in the workpiece coordinate system, the transformation relationship between the robot base coordinate system and workpiece coordinate system can be determined quickly and easily. The results show that the deviation of the rotation vector between coordinate systems is less than 0004, and the absolute deviations of the translation vectors in X, Y and Z directions are less than 05 mm, the highprecision selfpositioning of the robot is achieved. The mathematical model of the robot selfpositioning method based on sequentially, individually imaging of the locating points is derived. Aiming at the new model, a high efficient and steady solving algorithm is put forward. The proposed method directly makes use of the industrial camera carried in the automatic drilling and riveting system itself, is not restricted by the locating point distribution. Since no additional coordinate measuring system, for instance a laser tracker, is necessary to carry out tedious onsite threedimensional measurement and data processing, the onsite alignment process of the robot and workpiece is much more convenient and efficient. The proposed robot positioning model and solving method established aiming at sequentially, individually imaging of multiple locating points can be widely used to solve the selfpositioning problem of various kinds of eyeinhand robotic systems.

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韦溟,张丽艳.机器人自动钻铆系统的现场快速自定位方法*[J].仪器仪表学报,2020,41(6):66-75

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  • 在线发布日期: 2022-03-01
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