基于脉冲压缩技术的金属锻件缺陷跑道线圈 EMAT 检测方法研究
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TH878 TB552

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国家自然科学基金(52065049, 51705231, 12064001)、江西省自然科学基金(20192ACBL20052, 20181BAB216020)、江西省科技厅科技计划( 20192BCD40028)、 江西省研究生创新专项资金 ( YC2019-S345)、 中科院声学研究所声场声信息国 家 重 点 实 验 室 开 放 课 题(SKLA201912)项目资助


Research on racetrack coil EMAT detection technology of metal forging defect based on the pulse compression technique
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    摘要:

    针对电磁超声换能器(EMAT)在高温、大提离、表面粗糙等恶劣环境下对枝晶粗大的铸锻件进行快速、在线检测时,超 声回波的信噪比低和空间分辨力差等难题,建立了基于 chirp 信号激励的跑道线圈 EMAT 检测过程的有限元模型,采用正交试 验表,分析了 EMAT 设计参数、chirp 信号带宽和脉宽等因素对检测回波脉冲压缩后的主瓣峰值和主瓣宽度的影响,分别获取了 主瓣峰值\主瓣宽度最佳的 EMAT 参数组合,并通过实验加以验证。 比较了 0. 5 MHz 猝发音激励信号在不同同步平均次数条件 下,以及 chirp 脉冲压缩在不同提离且无同步平均条件下对 Φ4 平底孔的检测能力。 结果表明:采用 chirp 脉冲压缩技术在无同 步平均条件下,Φ4 平底孔的检测回波信噪比较 128 次同步平均的猝发音脉冲信号提高了 6. 6 dB;在 EMAT 提离为 3. 5 mm 且无 同步平均条件下,Φ4 平底孔的脉冲压缩后回波信噪比可达 8. 0 dB。

    Abstract:

    When the electromagnetic ultrasonic transducer (EMAT) is applied to the castings and forgings with coarse grains for fast and online inspection, the signal-to-noise ratio ( SNR) and range resolution of the ultrasonic echoes are low due to the influence of harsh environments such as high temperature, large lift-off, and rough surface. To address the above problem, a finite element model for the testing process of a racetrack coil EMAT is formulated, which is based on the chirp signal excitation. The orthogonal test table is used to analyze the influence of EMAT design parameters, bandwidth and pulse width of the chirp signal on the peak and width of the main lobe width of the detected echo after pulse compression. In this way, the optimal combination of EMAT parameters referring to the peak and width of the main lobe are obtained, and they are evaluated by experiments. The detection capability of 0. 5 MHz tone burst signal as an excitation with different synchronization averages for Φ4 flat-bottomed hole is compared with that of chirp pulse compression with different lift-offs and no synchronization averages. Compared with the SNR of the tone burst excitation with 128 synchronization averages, results show that the SNR of the detected echo using the chirp pulse compression technology with no synchronous averaging from the Φ4 flat-bottomed hole is increased by 6. 6 dB. In addition, the SNR of the pulse compressed signal from the Φ4 flat-bottomed hole can reach 8. 0 dB with an EMAT′s lift-off of 3. 5 mm and no synchronization averages.

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石文泽,陈巍巍,卢 超,张 金,陈 尧.基于脉冲压缩技术的金属锻件缺陷跑道线圈 EMAT 检测方法研究[J].仪器仪表学报,2021,(2):86-97

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  • 在线发布日期: 2023-06-28
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