基于光谱共焦原理的滚珠螺母多尺度测量方法
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TH741 TP271

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陕西省重点产业链创新项目(2021ZDLGY1007)资助


Multi-scale measurement method of ballscrew nut based on spectral confocal principle
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    摘要:

    针对小尺寸滚珠螺母因其内腔构型较复杂,孔径小,内腔型面数据获取困难,加工质量评定难以为继的问题,提出一种 基于光谱共焦原理的滚珠螺母多尺度测量方法。 使用非接触式光学位移传感器对其内腔进行分度式轴截面扫描,获取柱坐标 系下内腔表面三维点云数据。 采用均匀插值滤波剔除滚道—内径处的异常点以及小波阈值法对原始测量数据进行去噪。 以二 维小波分解的多分辨分析特性为基础,利用小波分解能量守恒性质自适应确定分解层数,对转换到笛卡尔坐标系中沿母线展开 的螺母内腔表面进行不同尺度分解,分别得到用于计算轮廓结构参数的低频成分与用于评定表面粗糙度的高频成分。 实验结 果表明本文提出的测量方法能够评定滚珠螺母内腔结构尺寸精度及表面加工质量,其重要结构参数如螺距、导程角的加工误差 分别为 2 μm 和 0. 016°。

    Abstract:

    To address the issue that it is difficult to detect the internal cavity of the small-size ballscrew nut and evaluate its machined surface quality due to its complex internal geometrical configuration and small aperture, a multi-scale measurement method of ballscrew nut based on the spectral confocal principle is proposed. A non-contact optical displacement sensor is used to perform indexed sectional scanning axially for the internal cavity, and three-dimensional point cloud data of the cavity surface expressed in the cylindrical coordinate system are obtained, in which the abnormal points at the interface between the raceway and inner wall are removed by using uniform interpolation filtering. Then, the denoise process is implemented by the wavelet threshold method. Based on the multi-resolution analysis characteristics of the two-dimensional wavelet decomposition, its number of decomposition layers is adaptively determined by means of the energy conservation property of the wavelet decomposition. The inner surface of the screw nut transformed into the Cartesian coordinate system unwrapped along the generatrix is dissociated at different scales, in which the low-frequency components are employed to calculate the profile structure parameters and the high-frequency components for assessing the surface roughness. The inspection results show that the proposed measurement method can evaluate not only the dimensional accuracy of the inner cavity structure but pitch error and lead angle error of the surface quality are 2 μm and 0. 016°, respectively.

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高 峰,郑 源,范嘉博,李 艳,李文强.基于光谱共焦原理的滚珠螺母多尺度测量方法[J].仪器仪表学报,2022,43(10):22-31

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  • 在线发布日期: 2023-02-06
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