环境温度对双滚轮-导轨式渐开线测量仪的影响
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TH711

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国家自然科学基金(5207052737)、国家重点研发计划(2018YFB2001400)、产业技术基础公共服务平台(2020-0095-3-1)项目资助


Effect of ambient temperature on the double roller-guide involute measurement instrument
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    摘要:

    双滚轮-导轨式渐开线测量仪是一种无阿贝误差、误差源少、测量精度高的渐开线测量仪器,常用来测量高精度标准齿 轮和齿轮渐开线样板。 本文研究了环境温度对双滚轮-导轨式渐开线测量仪及齿轮渐开线样板的影响,发现当双滚轮-导轨式 渐开线测量仪的滚轮与待测齿轮渐开线样板的热膨胀系数相同时,环境温度的变化不会带来齿廓倾斜偏差,而滚轮与齿轮渐开 线样板的热膨胀系数不同时,在 20℃ ±5℃范围内环境温度的变化带来的齿廓倾斜偏差是随环境温度线性变化的,而且上述两 种情况环境温度的变化均只带来纳米量级的齿廓形状偏差,可以忽略。 通过 ANSYS 进行了渐开线样板、滚轮和导轨的热膨胀 仿真验证,并通过 GCr15 钢和 SiC 陶瓷材料的滚轮对材料为 GCr15 钢的渐开线样板的同一齿面进行了不同环境温度下的齿廓 偏差测量实验,环境温度变化时,GCr15 钢材料滚轮测得的齿廓倾斜偏差未发生明显改变,SiC 陶瓷材料滚轮测得的齿廓倾斜偏 差的变化量为 0. 71 μm/ ℃ ,与理论值 0. 73 μm/ ℃基本一致,两种材料滚轮测得的齿廓形状偏差均未发生明显改变。

    Abstract:

    The double roller-guide involute measuring instrument is a kind of involute measuring instrument with no abbey error, few error sources, and high measurement accuracy, which is commonly used to measure the class-1 gear involute artifacts or class-1 standard gears. The effect of ambient temperature on the double roller-guide involute measuring instrument and gear involute artifact is analyzed. The change of the ambient temperature would not bring about the profile slope deviation as the thermal expansion coefficient of the roller of the double roller-guide involute measuring instrument and the gear involute artifact to be measured are the same. However, when the thermal expansion coefficient of the roller and the gear involute artifact is different, the profile slope deviation under the change of the ambient temperature within 20℃ ± 5℃ is linear with the ambient temperature. The variation of ambient temperature only causes nanometer-scale profile form deviaiton in both case and can be neglected. The thermal expansion simulation of the gear involute artifact, roller, and the guide is verified by ANSYS. The measurement experiments for profile deviation at different ambient temperatures are implemented on the same tooth surface of the gear involute artifact made of GCr15 steel. As the ambient temperature changes, the profile slope deviation measured by the roller made of GCr15 steel does not change significantly, and the change of profile slope deviation measured by the roller made of SiC ceramic material is 0. 71 μm/ ℃ , which is basically consistent with the theoretical value of 0. 73 μm/ ℃ , and the tooth profile form deviation measured by the roller of both materials does not change significantly.

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凌 明,凌四营,张 衡,王奉涛,王立鼎.环境温度对双滚轮-导轨式渐开线测量仪的影响[J].仪器仪表学报,2022,43(12):104-111

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  • 在线发布日期: 2023-07-04
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