基于正弦结构光激励的透明材质缺陷检测方法
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TP391 TH89

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CCF-百度松果基金(2021PP15002000)、国家自然科学基金青年基金(62103154)、中央高校自主创新基金(2021XXJS097)项目资助


Automatic defects detection method for transparent materials based on sinusoidal structured light
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    摘要:

    透明材质广泛用于航空航天及光学设备等领域,但由于其镜面特性及透射、多重反射等光学性质,针对其微小缺陷的高 效自动检测方法是领域难点,主要表现为缺陷成像对比度极低。 为得到高缺陷对比度图像,现有方法需要采用复杂的系统结构 或是反复的角度调试。 本文基于缺陷形态对结构光的调制作用,提出结构简单的高缺陷对比度图像成像方法,且该方法对相机 角度不敏感。 在不同厚度缺陷试件中的实验结果表明,相较于当前的暗场照明方法,本文方法采集的图像对于冲击损伤、划痕、 擦伤缺陷对比度有平均 27. 58% ,最高 37. 41% 的提升。 本文方法从成像角度提高缺陷对比度,包含了更丰富的缺陷特征信息。 在使用多种深度学习检测算法进行对比实验时,当前最佳的暗场照明方法的平均精度均值(mAP)最大仅为 34% ,而本文方法 均接近 80% ,有显著的提升。

    Abstract:

    Transparent materials are widely used in aerospace and optical equipment and other fields. But, due to their specular properties and optical properties, such as transmission and multiple reflections, efficient automatic detection methods for their tiny defects are difficult in the field. The main defect is the extremely low contrast of defect imaging. To obtain high-contrast images of defects, the existing methods need to adopt complex system structures or repeated angle adjustments. In this article, based on the modulation effect of defect morphology on structured light, a high-contrast defect imaging method with simple structure is proposed. The method is not sensitive to camera angle. Compared with the current dark field illumination method, the experimental results in different thickness defect specimens show that the contrast of the images collected by this method has an average of 27. 58% and a maximum of 37. 41% improvement in the impact damage, scratches, and abrasion defects. The proposed method improves the defect contrast from the perspective of imaging, and contains richer defect feature information. When using a variety of deep learning detection algorithms for comparative experiments, the current best dark-field lighting method has a maximum mAP of only 34% , while the method in this article is close to 80% , which is a significant improvement.

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邱海超,刘 安,唐朝清.基于正弦结构光激励的透明材质缺陷检测方法[J].仪器仪表学报,2023,44(8):173-180

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  • 在线发布日期: 2023-12-19
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