集横波与 SH 波一体的 Halbach 阵列换能器研究
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TB553 TG115. 28 TH878

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国家重点研发计划(2023YFF0716603)项目资助


Research on Halbach array transducer integrating shear wave and SH wave
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    摘要:

    为解决金属板超声体波测厚效率低下、导波扫查定量能力不足的问题,提出了一种集横波与水平剪切( SH)波为一体的 Halbach 阵列电磁超声换能器,在不增加体积的条件下,可同时实现横波和 SH0 阶导波的激励,兼具高精度定点测厚和区域缺 陷扫查功能。 通过仿真对磁体阵列和线圈排布结构进行了建模与优化,基于优化结果加工、装配了换能器原型。 针对 SH 波扫 查和横波测厚功能分别搭建了实验平台,实验结果表明该换能器能够有效识别粘附铁块尺寸大于 35 mm×10 mm×20 mm 的缺 陷回波,横波测厚的平均误差小于 1. 2% 。 该研究结合了超声体波定点测厚穿透强、准确度高以及 SH 波长距扫查、非频散的优 势,提升了换能器的检测效率和功能性,具有良好的工业应用潜力。

    Abstract:

    To address the inefficiencies of ultrasonic bulk wave thickness measurement and insufficient quantitative capability of guided wave detection, a Halbach array electromagnetic ultrasonic transducer integrating shear wave and shear horizontal (SH) guided wave is proposed for metal plate detection. It has the ability to excite both shear-wave and SH0 guided wave without increasing the dimension of the transducer, which combines the functions of high-precision fixed-point thickness measurement and regional defect detection. The transducer prototype was modeled and optimized for magnet array and coil arrangement through finite element simulation, followed by manufacturing and assembly based on the optimized results. Experimental platforms were established for SH wave detection and shear wave thickness measurement function respectively. The experimental results show that the transducer can effectively identify the echoes caused by the iron block adhering to the sample when the size of the block is larger than 35 mm× 10 mm× 20 mm, and the average thickness measurement error is less than 1. 2% . This study combines the deep penetration and high accuracy of ultrasonic bulk wave point thickness measurement with the long-range, non-dispersive scanning capability of SH waves, thereby enhancing the transducer′s detection efficiency and functionality. The transducer shows significant potential for industrial applications.

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陈路安,吕福在,张鹏飞,韩 烨,唐志峰.集横波与 SH 波一体的 Halbach 阵列换能器研究[J].仪器仪表学报,2024,45(6):274-287

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  • 在线发布日期: 2024-11-25
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