三维表面形貌的逾渗特性表征
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1.合肥工业大学摩擦学研究所合肥230009;2.中北大学机械工程学院太原030051

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TH161.14

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国家自然科学基金(51375132,11472096)项目资助


Percolation characterization of threedimensional surface topography
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1.Institute of Tribology, Hefei University of Technology, Hefei 230009, China; 2. School of Mechanical Engineering, North University of China, Taiyuan 030051, China

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    摘要:

    为了建立表面形貌微观结构与其功能特性之间的关系,基于逾渗理论建立了表面形貌的逾渗模型,用逾渗概率、空体集团平均大小和空体集团分布系数对三维表面形貌的逾渗特性进行了量化表征。采用数字滤波技术生成具有给定自相关函数和纹理取向的数字化粗糙表面,分析了具有相同均方根粗糙度而结构不同的三维表面形貌的逾渗特性,给出了表面纹理方向参数和自相关长度对表面逾渗特性的影响,并借助部分三维形貌参数(ISO25178)建立了表面形貌与逾渗特性参数间的量化关系。结果表明:对于各向异性表面,沿横向搜索跨越空体集团,表面逾渗发生时的表面高度、逾渗阈值和逾渗体积均随着表面纹理方向参数的增大呈减小趋势,而空体集团分布系数呈增大趋势;沿纵向搜索时,其变化规律与横向相反。对于各向同性表面,逾渗发生时的表面高度和逾渗阈值随着表面自相关长度的增大呈先减小后小幅增大趋势,而逾渗体积和空体集团平均大小呈逐渐减小趋势。研究结果为面向功能的表面形貌设计提供了理论基础。

    Abstract:

    In order to establish the relationship between the microstructure of surface topography and its functional properties, the percolation model of surface topography is established based on percolation theory. The percolation characterization of three dimensional (3D) surface topography is achieved with the percolation probability, the mean size of void clusters and the distribution coefficient of void clusters. The digital rough surfaces with given autocorrelation function (ACF) and orientation parameters are generated based on digital filter method. The percolation characteristics of 3D rough surfaces with the same root mean square (RMS) roughness and different structures are analyzed. The effects of surface texture parameter and autocorrelation length on the percolation characteristics of surface topography are obtained. The quantitative relationship between surface topography and percolation parameters is established by 3D characterization parameters (ISO25178). The results show that the surface height, the percolation threshold and percolation volume decrease with the increase of the surface texture parameter while searching the spanning void cluster of the anisotropic surfaces along the transverse direction. The distribution coefficient of void clusters increases with the increase of surface texture parameter. The changing law is opposite to the transverse while searching along the longitudinal direction. For the isotropic surfaces, the surface height and the percolation threshold decrease firstly and then increase slightly. Besides, the percolation volume and the distribution coefficient of void clusters decrease gradually with increase of the autocorrelation length. This study provides a theoretical basis for the design of functionoriented surface topography.

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张彤,刘小君,董磊,刘焜.三维表面形貌的逾渗特性表征[J].仪器仪表学报,2017,38(12):2933-2942

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  • 在线发布日期: 2018-01-17
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