游梁式抽油机冲次软测量方法研究
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西安理工大学机械与精密仪器工程学院西安710048

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TE937TH89

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国家重点研发计划重大科学仪器设备开发重点专项(2017YFF0104403)项目资助


Soft sensing method of beam pumping unit strokes per minute
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School of Mechanical and Precision Instrument Engineering, Xi′an University of Technology, Xi′an 710048, China

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    摘要:

    游梁式抽油机冲次是影响抽油机系统运行工况的重要参数,实时精确地测量抽油机冲次是调控及优化抽油机系统效率的基础。针对现有公式法和传感器法测量冲次,存在准确性易受实际运行条件和野外环境影响、需额外增设测量器件、故障率较高等缺陷,提出一种基于自相关理论的抽油机冲次软测量方法。即建立冲次与悬点载荷函数、驱动电机输入电功率函数的周期关联关系模型,通过采集驱动电动机输入电流、电压计算实时输入电功率,利用周期信号自相关函数与原函数同周期、噪声信号自相关函数在原点集中的特性,对输入电功率函数进行自相关运算,经去除干扰后获得电功率函数周期,依据输入电功率函数周期与抽油机冲程周期、抽油机冲次的关联关系计算得到抽油机冲次,从而在不增加外设条件下实现对抽油机冲次的软测量。仿真以及某大型油田采油六大队现场试验表明,该方法实用有效、抗扰性高、测量误差不超过1%。

    Abstract:

    Strokes per minute (SPM) is one of the important parameters in beam pumping unit operation condition. Realtime accurate measurement of SPM is the basic principle to enhance the pump efficiency substantially. In view of the traditional methods by the formula calculating and sensor measuring, many problems of the additional measurement components, the high malfunction ratio, the difficulties of repairing and the accuracy influenced in the field operating conditions need to be considered. A softsensing approach for beam pumping unit SPM based on autocorrelation algorithm is proposed. The periodic correlated model is formulated among the SPM, load function and the driving motor input power function. The realtime input power is derived according to the driving motor input current and voltage. There are two kinds of features on the autocorrelation function. One is the periodic signal autocorrelation function period which is the same as input power function. The other is the noise signal autocorrelation function concentrated on the origin. On account of these two features, the input power function period can be identified accurately after interfering removed by the autocorrelation processing. Furthermore, the SPM is calculated according to the relationship between the SPM and the period of the electric power function The beam pumping unit SPM softsensing is realized accurately without additional peripherals. Simulation and an oilfield test results show that the proposed approach is practical and effective, high antiinterference, and the measurement error is less than 1%.

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赵怀军,常文婷,张燕,朱凌建.游梁式抽油机冲次软测量方法研究[J].仪器仪表学报,2017,38(12):2972-2979

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  • 在线发布日期: 2018-01-17
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