Abstract:To meet relevant requirements of the assemble experiment of the orbit telescope, the factors of range, stiffness and sensitivity of sixaxis force sensor are considered. In this way, a sixaxis force sensor with large range and high sensitivity is designed. First, the mathematical model of the classical cross beam six axisforce sensor is formulated. The mathematical expressions of the surface strain of strained beam and the deformation stiffness of elastomer are compared. When each channel acts alone, a scheme for improving the sensitivity of sensor is presented. Then, the sensor structure is designed in detail, and the feasibility of the structure scheme is verified from the finite element analysis. Finally, the sixaxisdimensional force sensor is made and calibrated. Results show that the repeatability error is less than 033%FS, and the measurement sensitivity of the force channel and the moment channel is larger than 083 mV/V and 26 mV/V. The designed sixaxis force sensor meets the requirements of the project and has been applied in the ground assemble experiment of the onorbit telescope.