复杂裂纹涡流检测与评估方法研究
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TH878 TM154

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国家自然科学基金 (61973334, 61903193)、江苏省市场监督管理局科技计划 (KJ2022005, KJ2022002) 项目资助


Research on eddy current testing and defect evaluation methods for complex cracks
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    摘要:

    钢轨表面及上表面产生的滚动接触疲劳裂纹通常以斜裂纹或多角度复杂裂纹的形态存在,对其检测和评估是个难题。 基于此,采用基于无线能量传输的涡流检测方法(WPT-ECT),设计新的探头结构并结合神经网络算法对裂纹进行检测和评估。 首先,有别于现有 WPT-ECT 方法,采用增大激励频率,而非串并联电容的方式,构造谐振电路;其次,根据复杂裂纹的特点,设计 由两个八字形激励线圈和两个矩形接收线圈组成的方向性探头结构;最后,充分提取检测信号的特征,并运用径向基神经网络 算法对裂纹进行识别。 仿真和实验结果表明,所提出的探头结构对任何角度的缺陷均敏感。 同时,RBF 算法对斜裂纹、T 裂纹、 Y 裂纹和 1. 2 mm 提离下的 T 裂纹的识别准确率分别为 92. 00% 、 95. 27% 、96. 64% 和 89. 50% 。

    Abstract:

    The rolling contact fatigue cracks on the rail surface and upper surface usually exist in the form of inclined cracks or multiangle complex cracks, which are difficult to detect and evaluate. Based on this, the wireless power transfer-eddy current testing (WPTECT) is adopted. A new probe structure is designed, and neural network algorithms are combined to detect and evaluate cracks. Firstly, different from the existing wireless power transfer-eddy current testing methods, the resonant circuit is constructed by increasing the excitation frequency instead of the series-parallel capacitance. Secondly, according to the characteristics of complex cracks, a directional probe structure consisting of two eight-figure excitation coils and two rectangular receiving coils is designed. Finally, the features of the detected signal are fully extracted, and the cracks are identified by the radial basis function neural network algorithm. Simulation and experimental results show that the proposed probe structure is sensitive to defects at any angle. Meanwhile, the recognition accuracy of the radial basis function algorithm for oblique crack, T crack, Y crack, and T crack with 1. 2 mm lift-off is 92. 00% , 95. 27% , 96. 64% , and 89. 50% , respectively.

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靳建辉,张 卿,韩 博,杨世品,任 毅.复杂裂纹涡流检测与评估方法研究[J].仪器仪表学报,2024,44(2):280-288

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  • 在线发布日期: 2024-05-14
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