基于分布式三维力传感器的装配接触力测量方法
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TH166

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江苏省高等学校自然科学研究项目(24KJB460020)、南京工业职业技术大学引进人才科研启动基金项目(YK23-03-02)资助


Assembly contact force measurement method based on distributed threedimensional force sensor
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    摘要:

    接触力精确测量是实现结构精准柔顺装配的基础和前提,针对冗余驱动装配定位机构的柔顺控制需求提出了基于分布 式三维力传感器的装配接触力测量方法。 首先对装配定位机构进行运动学建模,在此基础上提出了基于动力学模型的装配接 触力计算方法;接着,针对结构柔顺装配过程中的重力补偿问题,提出了基于多姿态的末端重心自标定方法并采用最小二乘法 进行重心求解;然后采用数值仿真方法分析了传感器测量误差、安装角度偏差以及重心校准策略对装配接触力测量精度的影 响;最后在实验环境下进行结构装配接触力动态测量实验。 实验结果表明,相比采用六维力传感器,分布式三维力传感器测得 的装配接触力的标准差降低了 41. 6% ,装配力矩的标准差下降了 47. 1% 。

    Abstract:

    Accurate measurement of contact force is the foundation and prerequisite for achieving active compliant assembly of components. This article proposes an assembly contact force measurement method of large components based on the distributed 3D force sensors for the precise and compliant control requirements of redundant drive parallel mechanisms. First, the kinematic model of assembly positioning mechanisms is formulated. An assembly contact force calculation method based on a dynamic model is proposed. Subsequently, to address the problem of gravity compensation during the compliant assembly process of components, a centroid selfcalibration method of the terminal based on multi-attitude is proposed. The centroid parameter is solved using the least squares method. Then, numerical simulation methods are used to analyze the measurement errors and installation angle errors of the sensor, as well as the influence of the centroid calibration strategy on the measurement error of assembly contact force. Finally, dynamic assembly contact force measurement experiments of large components are implemented in the laboratory. Compared with the six-dimensional force sensor, the experimental results show that the assembly contact force standard deviation measured by the distributed three-dimensional force sensors is reduced by 41. 6% , and the assembly contact torque standard deviation is reduced by 47. 1% .

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褚文敏,周 蒯,滕利臣.基于分布式三维力传感器的装配接触力测量方法[J].仪器仪表学报,2024,45(11):30-41

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  • 在线发布日期: 2025-01-26
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