基于微波测振与时频域特征融合的控制阀故障诊断研究
DOI:
CSTR:
作者:
作者单位:

1.宁夏大学机械工程学院银川750021; 2.上海交通大学机械系统与振动全国重点实验室上海200240

作者简介:

通讯作者:

中图分类号:

TH17TH137.52

基金项目:

国家自然科学基金(52465014)、宁夏自然科学基金(2025AAC020022)项目资助


Fault diagnosis of control valves based on microwave vibration measurement and time-frequency domain feature fusion
Author:
Affiliation:

1.School of Mechanical Engineering, Ningxia University, Yinchuan 750021, China; 2.State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, ShangHai 200240, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    控制阀作为工业过程控制系统的关键执行器,其运行状态直接影响生产安全与产品质量。针对现有控制阀故障诊断方法存在的压力流量信号响应滞后、振动信号易受干扰以及特征信息挖掘不充分等问题,提出了一种基于微波测振与时频域特征融合的气动控制阀故障诊断方法。首先,采用微波测振技术实现控制阀阀杆振动信号的非接触式高精度采集,克服了传统接触式传感器的应用局限,阀杆振动能够更直接地反映阀芯、弹簧和密封件等关键部件的状态。其次,构建了多尺度时频域双通道特征融合的网络结构,在时域支路设计了多尺度一维卷积结合双向门控循环单元充分提取信号的时序动态特征;频域支路通过短时傅里叶变换将一维信号转换为二维时频谱图,利用多尺度二维卷积网络提取频谱纹理特征。引入通道注意力机制自适应学习特征重要性权重,并采用交叉注意力机制实现时频域特征的深度融合,充分挖掘不同模态的互补信息。实验在配备微波测振系统的气动控制阀故障模拟试验台上进行,实验结果表明,所提方法在故障模拟试验台上对6种工作状态的分类准确率达到96.25%,与常见的深度学习模型相比表现出更优越的诊断性能;在DAMADICS平台的11种故障模式验证中,该方法取得了99.24%的平均分类准确率,证明了模型良好的泛化能力,为控制阀故障诊断提供了新的技术途径。

    Abstract:

    Control valves serve as critical actuators in industrial process control systems, and their operational status directly impacts production safety and product quality. Addressing the limitations of existing control valve fault diagnosis methods—such as delayed pressure and flow signal responses, susceptibility of vibration signals to interference, and inadequate extraction of characteristic information—this study proposes a fault diagnosis method for pneumatic control valves based on microwave vibration measurement and time-frequency domain feature fusion. First, microwave vibration measurement technology is employed to achieve non-contact, high-precision acquisition of control valve stem vibration signals, overcoming the application limitations of traditional contact-based sensors. Stem vibration can more directly reflect the status of critical components such as the valve core, spring, and seals. Second, a network structure with multi-scale time-frequency domain dual-channel feature fusion is constructed. In the time-domain branch, multi-scale one-dimensional convolutions combined with bidirectional gated recurrent units are designed to fully extract the temporal dynamic features of the signal. In the frequency-domain branch, short-time Fourier transforms are used to convert one-dimensional signals into two-dimensional time-frequency spectrograms, and multi-scale two-dimensional convolutional networks are employed to extract spectral texture features. A channel attention mechanism is introduced to adaptively learn feature importance weights, and a cross-attention mechanism is employed to achieve deep fusion of time-frequency domain features, fully leveraging complementary information across different modalities. Experiments were conducted on a pneumatic control valve fault simulation test bench equipped with a microwave vibration measurement system. The experimental results show that the proposed method achieves a classification accuracy of 96.25% for six operating states on the fault simulation test bench, demonstrating superior diagnostic performance compared to common deep learning models. In the validation of 11 fault modes on the DAMADICS platform, the method achieved an average classification accuracy of 99.24%, demonstrating the model′s excellent generalization capability and providing a new technical approach for control valve fault diagnosis.

    参考文献
    相似文献
    引证文献
引用本文

郝洪涛,柳琳琪,马小东,彭志科,熊玉勇.基于微波测振与时频域特征融合的控制阀故障诊断研究[J].仪器仪表学报,2026,47(1):97-110

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-03-30
  • 出版日期:
文章二维码