基于QA-SSA-EARF的调节阀多工况故障诊断方法
DOI:
CSTR:
作者:
作者单位:

南京工业大学智能制造研究院南京210009

作者简介:

通讯作者:

中图分类号:

TH86TP206

基金项目:

国家自然科学基金(62333010)、国家自然科学基金(62573223)项目资助


An improved QA-SSA-EARF method for multi-operating condition fault diagnosis of control valves
Author:
Affiliation:

Institute of Intelligent Manufacturing, Nanjing Tech University, Nanjing 210009, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    调节阀在实际工作过程中需要运行于多种控制方式,使相同故障在不同控制工况下常呈现出差异的特征信息,导致基于单一工况数据训练的机器学习诊断模型难以泛化、性能下降。为此,提出了一种基于量子注意力麻雀搜索算法(QA-SSA)与弹性自适应随机森林(EARF)模型相结合的调节阀多工况故障分类诊断方法。所提EARF模型在自适应随机森林(ARF)模型基础上,通过引入两级决策机制、优化全局漂移检测器位置、设计局部剪枝策略,并动态调节决策树数量,减少ARF模型的计算量,提高建模效率与诊断精度,增强对工况变化的自适应能力。针对EARF模型超参数耦合难以优化的难题,设计了一种QA-SSA优化算法,通过在传统麻雀搜索算法(SSA)中引入量子行为与玻尔兹曼选择策略,提高了算法在高维超参数空间的搜索效率与鲁棒性。最后,利用实验室电动调节阀流体控制系统平台,分别在流量、压力、液位等3种控制工况下针对调节阀的6类故障进行了模拟试验验证。结果表明,所提出的QA-SSA-EARF模型方法对单一工况下的分类诊断准确率达到97.47%,比优化后的随机森林(RF)模型和ARF模型分别提高了9.65%和3.64%;多工况下的平均分类诊断准确率达到93.12%,比其他两种模型方法分别提高了2.59%和8.9%,充分证明了该方法在多工况故障诊断任务中的有效性与鲁棒性。

    Abstract:

    In practical applications, control valves are often operated under multiple control modes, causing the same fault in valves to exhibit distinct characteristic information under different control conditions. This makes the machine learning based diagnostic models trained by a single-condition dataset difficult to generalize and leads to performance degradation. To address this problem, a multi-condition fault classification method is proposed in this article by combining the quantum attention-based sparrow search algorithm (QA-SSA) with an elastic adaptive random forest (EARF) model. The proposed EARF model is formulated on the adaptive random forest (ARF). By introducing a two-level decision mechanism, optimizing the placement of the global drift detector, implementing a local pruning strategy, and dynamically adjusting the number of trees, EARF reduces the computational cost of ARF, improves the modeling efficiency and diagnostic accuracy, and enhances the adaptability to variant operating conditions. To optimize the coupled hyperparameters of EARF model, QA-SSA optimization algorithm is designed by introducing quantum behavior and a Boltzmann selection strategy into the traditional SSA. The algorithm improves the searching efficiency and robustness in high-dimensional hyperparameter spaces. Finally, simulative experiments are implemented on the electric control valve fluid control system in our laboratory to evaluate the proposed method classifying six types of faults under flow, pressure, and level control conditions. The results show that the proposed QA-SSA-EARF method achieves a classification accuracy 97.47% under a single condition case, which is 9.65% and 3.64% higher than the optimized random forest and ARF models, respectively. In a multi-condition case, the average classification accuracy is 93.12% by the proposed method, which is 2.59% and 8.9% more than the other two methods. Therefore, the effectiveness and robustness of the proposed approach are verified for fault diagnosis tasks in multi-operating conditions.

    参考文献
    相似文献
    引证文献
引用本文

罗柯达,张登峰,周通,王村松,张泉灵.基于QA-SSA-EARF的调节阀多工况故障诊断方法[J].仪器仪表学报,2026,47(1):111-122

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-03-30
  • 出版日期:
文章二维码