基于无源射频标签的离心泵多频故障特征检测
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1.中国矿业大学机电工程学院徐州221116; 2.中国矿业大学江苏省矿山机电装备重点实验室徐州221116; 3.中国矿业大学计算机科学与技术学院/人工智能学院徐州221116

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TH89

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中央高校基本科研业务费专项资金(2024-10940)、江苏省研究生科研创新计划(KYCX24_2711),中国矿业大学研究生创新计划(2024WLKXJ067)、江苏高校优势学科建设工程项目资助


Multi-frequency fault feature detection for centrifugal pumps using passive RFID tags
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1.School of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, China; 2.Jiangsu Key Laboratory of Mine Mechanical and Electrical Equipment, China University of Mining and Technology, Xuzhou 221116, China; 3.School of Computer Science and Technology/School of Artificial Intelligence, China University of Mining and Technology, Xuzhou 221116, China

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    摘要:

    利用无源射频识别(RFID)标签节点占用小、无源无线、成本低、受视距限制小等优势,针对现有RFID振动感知中多频故障特征难分辨、相位信号易受环境噪声与频谱干扰的问题,提出了一种基于无源RFID标签的离心泵多频故障特征检测方法。首先,构建基于RFID相位的多频振动感知模型,阐明利用相位信号表征振动的机理。然后,利用阅读器非均匀随机采样特性构建压缩测量矩阵及稀疏基,将信号降噪与重构转化为稀疏优化问题,并采用正交匹配追踪(OMP)算法进行求解。最后,采用量子粒子群优化(QPSO)算法对重构算法的迭代次数和数据点数进行优化,提出支撑集重构比(表征诊断频带恢复完整性)与诊断对比度(表征谱峰突出度)两项指标,并构建总体评价量作为适应度函数,确保主频及其倍频被准确恢复以匹配不同故障工况。实验结果表明,经所提方法处理后,不对中故障工况下相位信号在转频与二倍频处的信噪比提升至约40 dB,频谱峰值的半峰宽缩窄至0.41 Hz,表明对故障成分的分离能力与定位精度得到显著提升。在不对中与螺栓松动两类故障的验证中,该方法能清晰重构出表征故障特征的二倍频及三倍频成分,频率误差<1.2 Hz,倍频幅值比与加速度传感器结果高度一致。进一步的泵房试验表明,该方法对管道循环离心泵转频及倍频的识别与加速度传感器结果一致性较好,具有良好的工程适用性,为离心泵故障特征检测提供了一种有效的新方案。

    Abstract:

    The passive radio frequency identification (RFID) tag has advantages of compact node size, battery-free and wireless operation, low cost, and less restricted by line-of-sight conditions. To address the limitations of existing RFID vibration sensing research-such as the difficulty in analyzing multi-frequency fault features and the susceptibility of raw signals to environmental noise and spectral interference, this study proposes a multi-frequency fault feature detection method using passive RFID tags for centrifugal pumps. Firstly, a multi-frequency vibration sensing model based on the RFID phase signals is formulated to clarify the mechanism of vibration sensing using phase information. Then, by utilizing the non-uniform random sampling characteristics of the reader, a compressed measurement matrix and a sparse basis are established, transforming the denoising and reconstruction of feature signals into a sparse optimization problem, which is solved using the orthogonal matching pursuit (OMP) algorithm. Finally, the quantum particle swarm optimization (QPSO) algorithm is utilized to optimize the number of iterations and the data length in the reconstruction algorithm. Two indexes-the support reconstruction ratio (quantity of the completeness of diagnostic band recovery) and the diagnostic contrast (quantity of the prominence of fault features) are proposed. The comprehensive evaluation index is constructed as the fitness function to ensure accurate recovery of the fundamental frequency and its harmonics for different fault conditions. Experimental results show that, after processing with the proposed method, the signal-to-noise ratio of the phase signal at the rotating frequency and the second harmonic under the misalignment condition increases to approximately 40 dB, and the full width at half maximum of the spectral peak is reduced to 0.41 Hz, indicating a substantial enhancement in the separation and localization of fault frequency components. For both misalignment and bolt-loosening faults, the method clearly reconstructs the second- and third-harmonic components, with frequency errors less than 1.2 Hz, and the harmonic amplitude ratios are highly consistent with those measured by the accelerometer sensor. Further pump-room field tests show that the rotational and harmonic frequency components of the pipeline circulation centrifugal pump are highly consistent with the accelerometer results, confirming good engineering applicability and providing an effective new solution for centrifugal-pump fault feature detection.

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宫涛,杨建华,于海波,娄立泰,王重秋.基于无源射频标签的离心泵多频故障特征检测[J].仪器仪表学报,2026,47(1):86-96

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  • 在线发布日期: 2026-03-30
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