铁磁性套管脉冲涡流检测快速理论模型研究
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1.西南石油大学机电工程学院成都610500; 2.川庆钻探工程有限公司井下作业公司成都610052

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TH701

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国家自然科学基金(62303385)项目资助


Study of a fast theoretical model for pulsed eddy current testing on ferromagnetic casings
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1.School of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; 2.Underground Operation Company, CNPC Chuanqing Drilling Engineering Co., Ltd., Chengdu 610052, China

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    摘要:

    在铁磁性金属套管脉冲涡流检测中,通常使用理论模型或简化模型进行套管的相关参数测量。然而在脉冲涡流理论模型的工程应用中却存在经典理论模型计算速度慢、简化模型定量测量误差大的问题,从而一定程度地限制了脉冲涡流理论模型的应用与推广。为解决铁磁性金属套管脉冲涡流检测中存在的上述问题,基于截断区特征函数展开法给出了一种铁磁性金属套管脉冲涡流检测快速理论模型。首先,在理论模型构建过程中将长度为3 m的铁磁性套管所在区域的磁矢位进行离散展开,获取磁矢位的离散求和表达式以加快理论模型的计算速度。然后,基于电磁感应定律构建瞬态感应电压的离散复频域表达式。接着,使用数值拉普拉斯逆变换法修正塔尔博特算法(FTA)计算脉冲涡流检测的时域瞬态响应并进一步加快模型计算速度。最后,实验结果表明,提出的快速理论模型数据与有限元数据间的平均相对误差为1.63%,且与实测数据重合度较好。此外,单层、双层和三层套管对应的理论瞬态响应单点数据平均计算时间开销分别为98、107和368 ms,相比于基于FTA、留数定理(RT)和傅里叶级数(FS)的经典连续理论模型,提出的快速理论模型的计算速度提升了17倍以上。因此提出的铁磁性金属套管脉冲涡流检测快速理论模型在保证理论数据精度的情况下显著地提升了模型计算速度,对脉冲涡流检测理论模型的工程应用具有积极的推动作用。

    Abstract:

    In the pulsed eddy current testing of ferromagnetic casings, the engineering application of theoretical models often faces a critical dilemma. The classical continuous models suffer from low computational efficiency, while simplified models exhibit significant errors in quantitative measurements. This limitation hinders the widespread adoption of theoretical models in field applications. To address this issue, this article proposes a fast theoretical model based on the truncated region eigenfunction expansion method. First, the magnetic vector potential in the region of the ferromagnetic casing with a length of 3 m is discretely expanded to obtain a discrete summation expression, significantly accelerating the computation. Subsequently, a discrete complex-frequency domain expression for the transient induced voltage is established based on Faraday′s law. The numerical inverse Laplace transform fixed Talbot algorithm (FTA) is then employed to compute the time-domain transient response, further enhancing computational speed. Finally, experimental results show that the proposed fast theoretical model achieves an average relative error of only 1.63% compared with finite element simulations, and exhibits strong agreement with experimental measurements. Furthermore, the average computation time for a single point of the transient response in single-layer, double-layer, and triple-layer casings are 98, 107, and 368 ms, respectively. Compared with classical continuous models based on the FTA, the residue theorem (RT) and Fourier series (FS), the proposed fast model achieved a 17-fold improvement in computational speed while maintaining high accuracy. This advancement can promote the engineering application of pulsed eddy current theoretical models.

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孙虎,司昊辰,彭粲粲.铁磁性套管脉冲涡流检测快速理论模型研究[J].仪器仪表学报,2026,47(6):23-33

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  • 在线发布日期: 2026-09-02
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