融合概率数据增强与动态相似性的寿命预测
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中北大学机械工程学院太原030051

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TH133.33

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国家自然科学基金资助项目(52305140, 52405566)、山西省科技创新重点人才团队项目(202304051001013)资助


Remaining useful life prediction via probabilistic augmentation and dynamic similarity
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School of Mechanical Engineering, North University of China, Taiyuan 030051, China

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    摘要:

    滚动轴承作为旋转机械的核心零部件,其健康状态直接关系到整台装备的运行安全与生产效率。准确预测滚动轴承的剩余使用寿命,是实现设备预测性维护、降低非计划停机风险的关键技术支撑。在众多预测方法中,基于相似性的寿命预测方法因其原理直观、无需建立复杂物理模型等优势而受到广泛关注。然而,历史全寿命数据匮乏制约了参考轨迹的完备性,而传统全局度量方式难以刻画退化过程中的非平稳局部波动,二者共同限制了预测的泛化能力。针对上述问题,提出一种基于概率数据增强与局部波动感知的动态相似性度量方法。首先,从振动信号中提取均方根特征,并构建两阶段退化模型生成健康指标;进一步,采用高斯、伽马与威布尔混合分布对关键退化参数进行概率建模,生成统计特性与真实过程一致的增强轨迹库,有效扩充退化样本;其次,提出基于滑动窗口局部波动分析的自适应相似性度量机制,通过动态量化序列波动强度并结合自适应时域衰减权重,使匹配更精准聚焦于当前退化阶段的动态演变特征。最后,在XJTU-SY和自测数据集上的实验结果表明,所提方法在小样本条件下显著提升了预测精度,性能优于多种现有方法。

    Abstract:

    Rolling bearings are critical in rotating machinery. Their health directly affects operational safety and efficiency. Accurately predicting their remaining useful life is essential for predictive maintenance and reducing unplanned downtime. Similarity-based methods are attractive due to their intuitive nature and avoidance of complex physical models. However, the scarcity of full-lifecycle data limits reference trajectory completeness, and global metrics struggle to capture non-stationary local fluctuations during degradation. To address these challenges, this article proposes a dynamic similarity metric method integrating probabilistic data augmentation and local fluctuation perception. Root mean square features are first extracted from vibration signals, and a two-stage degradation model constructs health indicators. Then, key degradation parameters are then modeled using Gaussian, Gamma, and Weibull mixture distributions to generate an enhanced trajectory library that preserves real statistical characteristics. An adaptive similarity metric, based on sliding window local fluctuation analysis, dynamically quantifies fluctuation intensity and incorporates time decay weights to align with current degradation dynamics. Extensive experiments on the XJTU-SY and self-collected datasets show that the proposed method significantly improves prediction accuracy under small-sample conditions, outperforming several existing approaches, with ablation studies validating the contribution of each module.

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李延峰,李思洁,任维波,陈忠鑫.融合概率数据增强与动态相似性的寿命预测[J].仪器仪表学报,2026,47(6):247-256

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  • 在线发布日期: 2026-09-02
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