基于大倾角 S 形试件的双转台五轴机床旋转轴运动误差场分析
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1.哈尔滨理工大学机械动力工程学院哈尔滨150080; 2.哈尔滨汽轮机厂有限责任公司哈尔滨150046

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TH161

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国家自然科学基金项目(51720105009)、黑龙江省自然科学基金项目(PL2025E051)资助


Analysis of rotary axis motion errors of a dual-turntable five-axis machine tool based on large-angle S-shaped specimens
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1.School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, China; 2.Harbin Turbine Company Limited, Harbin 150046, China

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    摘要:

    针对双转台五轴机床旋转轴运动误差场分析问题,提出一种基于大倾角S形试件旋转轴运动误差的建模及辨识方法。首先,基于机床拓扑结构建立双转台五轴机床各旋转轴运动误差传递模型,以及考虑S形试件曲率与倾角耦合影响的旋转轴运动误差模型;其次,基于双标准球辨识原理,根据S形试件曲率最大区域的两层测量点坐标分别拟合出虚拟圆心坐标,提出基于虚拟圆心的虚拟标准球心建立方法,实现A轴6项运动误差(δx(a)、δy(a)、δz(a)、εx(a)、εy(a)、εz(a))的辨识。然后基于UG建立虚拟双转台五轴机床加工模型,仿真不同倾角S形试件铣削过程,结合仿真与在机测量实验分析大倾角S形试件对A轴运动误差辨识结果的影响,揭示了S形试件倾角对A轴运动误差辨识的敏感性,随着倾斜角度的增加,测量得到的A轴的各项运动误差值呈现先增大后减小再增大的趋势,相比无倾角S形试件,45°~60°倾角S形试件的A轴6项运动误差辨识精度均提高约10%。最后,基于A轴运动误差,利用Kriging插值方法建立五轴机床加工空间中对倾角敏感性最大的εz(a)运动误差场,研究结果表明:A轴不同旋转角度情况下,双转台五轴机床的运动误差εz(a)存在“中心小、边缘大”的稳定分布情况。该结果为五轴机床在大姿态变化加工条件下的精度优化与误差补偿提供了参考依据。

    Abstract:

    To analyze motion error fields in the rotary axes of a dual-turntable five-axis machine tool, this paper proposes a modeling and identification method for the rotary axis motion errors based on a large-inclination-angle S-shaped test piece. First, based on the machine tool′s topological structure, a motion error propagation model for each rotary axis of the dual-turntable five-axis machine tool is established, along with a rotary axis motion error model that accounts for the coupling effect between the curvature of the S-shaped test piece and its inclination angle. Second, utilizing the dual-standard-sphere identification principle, the virtual circle center coordinates are fitted from two layers of measurement points in the region of maximum curvature of the S-shaped test piece. A method for constructing a virtual standard sphere center based on the virtual circle center is proposed, enabling the identification of the six motion errors of the A-axis (δx(a),δy(a),δz(a),εx(a),εy(a),εz(a)). Subsequently, a virtual machining model of the dual-turntable five-axis machine tool is built using UG. The milling process of S-shaped test pieces with different inclination angles is simulated. Combining the simulation results with on-machine measurement experiments, the influence of large inclination angles on the identification results of A-axis motion errors is analyzed, revealing the sensitivity of the S-shaped test piece′s inclination angle to A-axis motion error identification. As the inclination angle increases, the identified values of each A-axis motion error exhibit a trend of first increasing, then decreasing, and finally increasing again. Compared with the S-shaped test piece without an inclination angle, the identification accuracy of the six A-axis motion errors is improved by approximately 10% for inclination angles between 45° and 60°. Finally, based on the identified A-axis motion errors, the Kriging interpolation method is used to establish the motion error field of εz(a), which is the most sensitive to inclination angle in the machining workspace of the five-axis machine tool. The results show that, under different rotation angles of the A-axis, the motion error εz(a) of the dual-turntable five-axis machine tool exhibits a stable distribution pattern, with smaller values in the center and larger values near the edges. This finding provides a reference for precision optimization and error compensation of five-axis machine tools under large posture variation machining conditions.

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吴石,孙伟,赵新成,张勇,卞长和.基于大倾角 S 形试件的双转台五轴机床旋转轴运动误差场分析[J].仪器仪表学报,2026,47(6):125-136

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  • 在线发布日期: 2026-09-02
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