飞机大部件调姿驱动力与轨迹协同优化方法
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1.南京工业职业技术大学航空工程学院南京210023; 2.北京机械工业自动化研究所有限公司北京100032

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TH166

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江苏省航空智能制造与数字化健康管理技术工程研究中心开放基金(ZK25-03-01)、江苏省高等学校自然科学研究基金(24KJB460020)项目资助


Coordinated optimization method for posture adjustment driving force and trajectory of large aircraft components
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1.School of Aeronautical Engineering, Nanjing University of Industry Technology, Nanjing 210023, China; 2.Beijing Research Institute of Automation for Machinery Industry Co., Ltd., Beijing 100032, China

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    摘要:

    在飞机大部件数字化对接系统中,通常采用多台数控定位器构成的冗余驱动并联机构作为执行机构,实现飞机大部件空间位姿的精准调整。传统调姿控制方法易导致定位器局部负载过大、调姿效率偏低等问题。为此,开展飞机大部件调姿驱动力与轨迹协同优化方法研究。首先,基于螺旋理论推导位置控制轴的合理组合,针对传统轴分配方式引发远距离测点误差失控的问题,以测量点误差敏感性指数为评价指标实时优选位置轴组合。仿真结果表明该方法可有效降低飞机大部件的定位误差,且对远距离测量点的精度提升效果显著。其次,提出负载均衡的驱动力优化模型,通过罚函数法实现驱动力均衡分配,避免定位器局部过载与调姿内力过大。最后,考虑飞机大部件各维度运动特性的各向异性,提出差异化时间参数轨迹规划方法,结合粒子群算法与二分法优化轨迹参数,解决了传统均质化时间参数导致调姿效率下降的难题。为验证所提方法的有效性,搭建机翼部件调姿定位实验平台并开展多组对比实验。实验结果表明,采用所提调姿控制方法可使测量点平均定位误差降至0.27 mm,飞机大部件平均调姿内力降至14.5 N,平均调姿时长缩短23.1%。研究成果可有效提升飞机大部件调姿的精准性、平稳性与高效性,为飞机大部件精准柔顺装配提供了技术支撑。

    Abstract:

    In the digital docking system for large aircraft components, a redundant actuated parallel mechanism composed of multiple numerical control positioners are typically employed as actuators to adjust the spatial posture of aircraft components. Traditional posture control methods may lead to excessive local loads on positioners and reduced posture adjustment efficiency. To address these issues, this study investigates a coordinated optimization method for adjustment driving forces and trajectories. First, a rational combination of position control axes is derived based on screw theory. Aiming at the out-of-control error of distant measurement points caused by traditional position control axis assignment methods, the position axis combination is optimized in real time with the error sensitivity index of measurement points as the evaluation indicator. Simulation results demonstrate that this method can effectively reduce positioning error of large aircraft components, and the accuracy improvement for distant measurement points is particularly significant. Secondly, a load-balancing driving force optimization method is proposed, and the balanced distribution of driving force is realized via the penalty function method, so as to avoid excessive local load of positioners and large internal force during pose adjustment. Finally, considering the anisotropy of motion characteristics of different dimensions of the aircraft components, a trajectory planning method with differentiated time parameters is proposed, and the trajectory parameters are optimized by combining the particle swarm optimization and the dichotomy, which overcomes the problem of reduced pose adjustment efficiency caused by traditional homogeneous time parameters. To validate the effectiveness of the proposed method, an aircraft wing-fuselage alignment experimental platform is built, and multiple groups of comparative experiments are carried out. The experimental results demonstrate that the posture adjustment control method proposed reduces the average positioning error of measurement points to 0.27 mm, decreases the average internal force for aircraft components to 14.5 N, and shortens the average adjustment time by 23.1%. The research findings can effectively improve the accuracy, smoothness, and efficiency of aircraft component adjustment, providing technical support for precise and compliant assembly of aircraft components.

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褚文敏,周蒯,滕利臣.飞机大部件调姿驱动力与轨迹协同优化方法[J].仪器仪表学报,2026,47(6):324-337

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  • 在线发布日期: 2026-09-02
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