多基底反射的 PCBA 透明涂层光谱共焦微米级测量方法研究
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广东工业大学机电工程学院广州510006

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TH71

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国家自然科学基金项目(52175457)、广东省科技计划项目(2024A0505090020)、东莞市重点领域研发项目(20221200300042)资助


Research on the micrometer-scale chromatic confocal thickness measurement method for transparent coatings on PCBAs under multi-substrate reflection
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School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China

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    摘要:

    针对印刷电路板组件(PCBA)透明涂层因基底反射特性差异引起的光谱谱形畸变,以及传统算法易出现漏检、峰位漂移及测量失准等问题,基于光谱共焦测量原理,阐明了基底材质与表面外观对反射光谱的影响规律,分析了多基底反射条件下的峰位偏移机理,并提出面向峰位偏移抑制的透明涂层双界面稳健定位的方法框架。首先,通过滑动分位数基线校正抑制残余基线漂移与噪声底部负值,然后利用萨维茨基-戈莱(SG)滤波降低高频噪声并保持峰顶形态与峰位稳定,并结合双峰分割约束下的局部高斯拟合,实现谱形差异显著条件下的双界面峰值精确定位,最终通过距离-像素映射与折射率修正得到几何厚度。在5类典型基底样本上开展重复性测试,实验结果表明,各测点厚度结果的相对标准差(RSD)介于0.34%~1.18%。其中,样本3和4所有测点RSD均低于0.6%,RSD均值分别为0.46%和0.36%;样本1、2和5的RSD均值分别为0.89%、0.83%和0.93%,所有测点重复测量极差为0.82~3.59 μm,整体保持μm级重复性。对比LS225涂层测厚仪,所有测点的绝对误差均小于5 μm,相对误差均小于5%。研究表明,该方法具备微米级精度与高重复性,为多基底反射的PCBA透明涂层厚度在线测量提供了可靠的技术支撑。

    Abstract:

    To address the spectral distortion of printed circuit board assembly (PCBA) transparent coatings caused by differences in substrate reflection characteristics, as well as issues such as missed detection, peak shift, and inaccurate measurement in traditional algorithms, this article investigates the problem based on the chromatic confocal measurement principle. The influence of substrate material and surface appearance on the reflected spectrum is clarified, and the mechanism of peak-position shift under multi-substrate reflection conditions is analyzed. A robust dual-interface localization framework for transparent coatings is proposed to suppress peak-position drift. First, sliding quantile baseline correction is used to suppress residual baseline drift and negative values at the noise floor. Then, the Savitzky-Golay (SG) filtering is used to reduce high-frequency noise while maintaining the peak shape and peak position stability. Combined with local Gaussian fitting under dual-peak segmentation constraints, the method accurately locates the two peak positions even when spectral shapes differ significantly. Finally, the geometric thickness is obtained through distance-pixel mapping and refractive index correction. Repeatability tests are conducted on five types of typical substrate samples. The experimental results show that the relative standard deviations (RSD) of thickness results at each measuring point range from 0.34% to 1.18%. Among them, the RSD of all measuring points of sample 3 and sample 4 is lower than 0.6%, with average RSD values of 0.46% and 0.36%, respectively. The average RSD values of sample 1, sample 2, and sample 5 are 0.89%, 0.83%, and 0.93%, respectively. The repeated-measurement range of all measurement points is 0.82~3.59 μm, indicating overall micron-level repeatability. Compared with the LS225 coating thickness gauge, the absolute error of all measurement points is less than 5 μm, and the relative error is less than 5%. This study shows that the proposed method achieves micron-level accuracy and high repeatability, providing reliable technical support for online thickness measurement of PCBA transparent coatings under multi-substrate reflection.

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刘夏丽,邓耀华,李博能.多基底反射的 PCBA 透明涂层光谱共焦微米级测量方法研究[J].仪器仪表学报,2026,47(6):113-124

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  • 在线发布日期: 2026-09-02
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