基于零序电流与振动信号图域融合的传动轴承复合故障协同诊断方法
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1.湖南科技大学信息与电气工程学院湘潭411201; 2.湖南省新能源发电装备智能感知与主动并网工程技术 研究中心湘潭411201; 3.湖南华菱湘潭钢铁有限公司科技质检部湘潭411201; 4.湖南科技大学计算机科学与工程学院湘潭411201

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TH165+.3TH133.3

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国家自然科学基金面上项目(62473147)、湖南省自然科学基金重点项目(2026JJ30019)资助


A collaborative diagnosis method for compound faults in transmission bearings based on the image domain fusion of zero-sequence current and vibration signal
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1.School of Information and Electrical Engineering, Hunan University of Science and Technology, Xiangtan 411201, China; 2.Hunan Provincial Research Center of Engineering Technology for New Energy Power Generation Equipment: Intelligent Perception & Active Grid Connection, Xiangtan 411201, China; 3.Technology and Quality Inspection Department, Hunan Valin Xiangtan Iron & Steel Co., Ltd., Xiangtan 411201, China; 4.School of Computer Science and Engineering, Hunan University of Science and Technology, Xiangtan 411201, China

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    摘要:

    传动轴承作为旋转机械的关键动力部件,在风力发电、航天航空、工业制造等高端装备中应用广泛,其健康状态直接影响整机运行的安全性与可靠性。复杂运行工况和交变载荷容易使其产生磨损和故障,其中传动轴承复合故障是引发旋转机械非预期停机的主要诱因,这类故障特征相互耦合、易受主故障掩盖,极大地增加了诊断难度。针对现有复合故障诊断方法多依赖单一传感器数据,存在信息表征维度不足、难以全面捕捉故障动态特征的局限,提出一种基于零序电流与振动信号图域融合的传动链复合故障协同诊断方法。首先,建立基于对称点模式方法实现零序电流信号与振动信号的跨模态异构数据时空对齐与图域融合,实现两类信号在图形域中的像素级空间对齐与特征级信息融合,有效避免了传统特征拼接导致的物理意义割裂问题;其次,构建滑动窗口Transformer (shifted window transformer,SwinT)与卷积神经网络(convolutional neural network,CNN)的故障特征协同提取架构,设计SwinT滑动窗口注意力机制提取局部细节特征和利用CNN全局注意力模块强化整体空间特征提取,通过自适应平均池化实现局部-全局特征深层互补融合;最后,在真实复合故障数据集上开展验证实验,所提方法诊断精度达到98.8%,有效解决了复合故障下模态混叠、特征提取困难的问题,为旋转机械复合故障精准诊断提供了新途径。

    Abstract:

    As a critical power component in rotating machinery, transmission bearings are widely used in high-end equipment such as wind power generation, aerospace, and industrial manufacturing. Their health status directly affects the safety and reliability of overall machine operation. Due to complex operating conditions and alternating loads, they are prone to wear and faults. Among them, compound faults of transmission bearings are the main cause of unexpected downtime in rotating machinery. The fault characteristics are coupled and easily masked by the primary fault, greatly increasing the difficulty of diagnosis. Aiming at the limitations of existing compound fault diagnosis methods that mostly rely on single-sensor data, which lack sufficient information representation dimensions and have difficulty fully capturing fault dynamic characteristics, a collaborative diagnosis method for transmission chain compound faults based on zero-sequence current and vibration signal graph-domain fusion is proposed. First, a method based on the symmetrized dot pattern (SDP) is established to achieve spatiotemporal alignment and graph-domain fusion of cross-modal heterogeneous data from zero-sequence current signals and vibration signals. This realizes pixel-level spatial alignment and feature-level information fusion of the two types of signals in the graph domain, effectively avoiding the separation of physical meanings caused by traditional feature concatenation. Second, a collaborative fault feature extraction architecture combining shifted window transformer (SwinT) and convolutional neural network (CNN) is constructed. The SwinT sliding window attention mechanism is designed to extract local detail features, and the CNN global attention module is used to enhance overall spatial feature extraction. Through adaptive average pooling, deep complementary fusion of local-global features is realized. Finally, validation experiments are conducted on a real compound fault dataset. The proposed method achieves a diagnostic accuracy of 98.8%, effectively solving problems of modal aliasing and difficulty in feature extraction under compound faults, providing a new approach for accurate diagnosis of compound faults in rotating machinery.

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刘朝华,龙俊杰,封文宇,王刚毅,文必胜.基于零序电流与振动信号图域融合的传动轴承复合故障协同诊断方法[J].仪器仪表学报,2026,47(6):271-283

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  • 在线发布日期: 2026-09-02
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