传动轴扭矩无电池实时测量方法*
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中图分类号: TH701TH89文献标识码: A国家标准学科分类代码: 46040

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*基金项目:山西省自然科学基金(201701D221122)项目资助


Realtime measurement method for drive shaft torque without battery
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    摘要:

    摘要:传动轴状态监测是动力机械设备健康管理的重要内容,转速、扭矩的实时获取是其首要环节与数据基础。针对状态监测中存在的传感器安装、信号传输、实时性、持续性等问题,提出一种基于圆容栅的无电池、无引线实时测量方法。阐述了圆容栅的结构及工作原理,分析了电容耦合的信号传输原理,给出了圆容栅的差动组合配置模式和安装方法,通过仿真确定了圆容栅电极的最佳数量为20。最后在涡轮泵水力实验台上,对传动轴的转速、扭矩进行了测量,得到了300、600 r/min时的转速波形,以及300 r/min时对应3个不同扭矩值的波形,并选取了实验过程中的5个不同时间点,对圆容栅和应变式扭矩传感器在每个时间点采集的转速、扭矩数据进行了对比,数据一致性较好。实验结果表明,圆容栅可以用作传动轴扭矩的测量。

    Abstract:

    Abstract:Drive shaft status monitoring is an important part of the health management of power machinery equipment. The realtime acquisition of speed and torque is its primary step and data foundation. Aiming at the problems of sensor installation, signal transmission, realtime and continuity in status monitoring, this paper proposes a batteryfree and leadless realtime measurement method based on roundcapacitive grid. The structure and principle of the round capacitive grid are described. The principle of capacitive coupling signal transmission is analyzed. The differentialcombinationconfiguration and installation method of the round capacitive grid are given.The optimal number of round capacitive grid electrodes is determined by simulation as 20. Finally, the speed and torque measurement of the drive shaft is carried on the turbo pump hydraulic test bench. The speed waveforms at 300 and 600 r/min and the waveforms corresponding to three different torque values at 300 r/min are obtained. Five different time points are selected during the experiment, the speed and torque datas collected at each time point by the round capacitive grid and the strain gauge torque sensor are compared, and the data consistency is good. The experimental results show that the round capacitive grid can be used to measuring the torque of the drive shaft.

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谢锐,马铁华,张红艳.传动轴扭矩无电池实时测量方法*[J].仪器仪表学报,2020,41(2):

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  • 在线发布日期: 2022-03-02
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