基于机器视觉的齿形结构齿顶圆检测方法
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TH161 TP391

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Detection method of addendum circle of gear structure based on machine vision
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    摘要:

    齿形结构作为传动装置的关键零部件,齿顶圆的精确检测是后续装配的重要依据。 在齿顶圆的视觉测量中,传统图像 处理方法检测精度较低,齿形结构倾角过大时轮齿存在遮挡导致算法的鲁棒性差。 针对上述问题,现提出基于机器视觉的齿形 结构齿顶圆检测方法。 首先基于自适应阈值的曲率尺度空间(CSS)技术对轮齿进行亚像素角点检测,其次采用超最小二乘法 拟合齿顶椭圆,最后通过补偿准偏心误差优化椭圆参数。 实验结果表明,该方法不仅可以提取包含全部轮齿图像的齿顶圆,对 于轮齿存在遮挡的图像也能进行高精度检测,同时能够补偿透镜畸变产生的椭圆准偏心误差,齿顶圆圆心测量精度为 0. 056 mm,法向量测量精度为 0. 068°,满足齿形结构视觉测量要求。

    Abstract:

    The gear structure is a key component of the transmission device, and the accurate detection of the addendum circle is an important basis for subsequent assembly. In the visual measurement of addendum circle, the traditional image processing method has low detection accuracy, and when the inclination angle of the gear structure is too large, the gear teeth will be occluded, which leads to the poor robustness of the algorithm. Aiming at the above problems, Detection method of addendum circle of gear structure based on machine vision is proposed. First, the sub-pixel corner detection of the gear teeth is performed based on the curvature scale space ( CSS) technology with adaptive threshold, second, the hyper least square method is used to fit the addendum ellipse, and finally the ellipse parameters are optimized by compensating for the quasi-eccentricity error. The experimental results show that the algorithm can not only extract the addendum circle that contains all the gear teeth images, but also can perform high-precision detection of the occluded images of the gear teeth. At the same time, it can compensate the elliptical quasi-eccentricity error caused by lens distortion. The measurement accuracy of the addendum circle center is 0. 056 mm, and the measurement accuracy of normal vector is 0. 068°, which meets the requirements of visual measurement of gear structure.

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孔盛杰,黄 翔,周 蒯,李航宇.基于机器视觉的齿形结构齿顶圆检测方法[J].仪器仪表学报,2021,(4):247-255

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  • 在线发布日期: 2023-06-28
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