基于误差来源的孔轴直线度检测的测点优化方法
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TH124

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国家自然科学基金(51765012)、广西研究生教育创新计划(YCSW2020163)项目资助


A measuring point optimization method for hole shaft straightness detection based on error source
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    摘要:

    针对测量间距的选择难以兼顾准确及效率的问题,提出一种基于误差来源的孔轴直线度检测的测点优化方法。 分析实 际零件的误差来源,得到零件表面形状的尺寸误差;根据误差来源和直线度公差的工程语义,构建零件表面形状的模拟函数;基 于误差理论的原理,在模拟函数的基础上分析测量间距与误差评定值的关系,构建测点集精度函数;对于给定的公差和加工方 法,基于蒙特卡罗法仿真原理随机生成一系列模拟表面,用建立的测点集精度函数分析和统计各模拟表面的最佳测量间距,并 进一步分析真实零件的最佳测量间距。 最后,通过两个工程实例分别验证提出方法的准确性和有效性;实例结果表明,与理论 方法相比,实例一(实例二)的轴向和径向的测点数分别减少 1 994(226)个和 42(396)个,提出的方法在满足精度的条件下提高 了测量效率。

    Abstract:

    When the measuring distance is selected, it is difficult to balance the accuracy and efficiency. To address this issue, an optimization method of measuring point based on error source for hole shaft straightness detection is proposed. The error source of real part is analyzed. Then, the dimensional error of surface shape of part is obtained. According to the engineering semantics of the error source and straightness tolerance, the simulation function of the surface shape of the part is established. Based on the principle of error theory, the relationship between the measured distance and the error evaluation value is analyzed, which is based on the simulation function. And the point set accuracy function is formulated. For the given tolerance and machining method, a series of simulated surfaces are randomly generated based on the Monte Carlo method simulation principle. By using the precision function of the set of measured points, the best measuring distance of each simulated surface is analyzed and counted. In further, the best measuring distance of real parts is analyzed. Finally, two engineering examples are implemented to evaluate the accuracy and effectiveness of the proposed method. Compared with the theoretical method, results show the number of axial and radial measuring points in the first example is reduced by 1 994 (226) and 42 (396), respectively. The proposed method improves the measuring efficiency under the condition of satisfying the accuracy.

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黄美发,刘廷伟,唐哲敏,刘振辉.基于误差来源的孔轴直线度检测的测点优化方法[J].仪器仪表学报,2021,(5):49-58

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  • 在线发布日期: 2023-06-28
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