游梁式抽油机悬点载荷软测量方法的研究
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TE937 TH89

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陕西省重点研发计划(2020ZDLGY10-04)项目资助


Research on the soft-sensing method of polished rod load of beam pumping unit
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    摘要:

    游梁式抽油机悬点载荷的在线准确测量是井泵示功图绘制和工况分析的关键技术。 针对常规杆液柱振动和电机参数 等间接测量法精度较低工程应用性不强、载荷传感器直接测量法易受材质老化疲劳影响稳定性差的问题,提出了一种利用输入 电参数实现悬点载荷软测量的新方法。 该法首先用游梁倾角直接替代惯用的曲柄转角建立抽油机扭矩因数新数学模型,其次 建立电动机输入电参数、抽油机四连杆机构参数以及抽油机悬点载荷之间的关联关系,最后将采集的电动机输入电参数代入计 算,并用肖维勒准则剔除奇异突变值、用均值滤波法进一步处理修正后,获得悬点载荷在线测量值。 工程实验与应用结果表明, 该法平均相对误差 3. 87% 、准确性较高,稳定性好,工程实用性强。

    Abstract:

    On-line accurate measurement for the polished rod load of the beam pumping unit is a key technology for well pump indicator drawing and operation analysis. The precision of indirect measurement methods, such as vibration of rod liquid column and motor parameters, is low. The main problems include poor engineering application and poor stability of the load sensor direct measurement method affected by aging fatigue of material. To address these issues, a new method for soft-sensing of the polished rod load using input electrical parameters is proposed. This method firstly formulates a new mathematical model of the pumping unit′s torque factor by directly replacing the crank angle with the beam inclination angle. Secondly, it establishes the correlation among the motor input electrical parameters, the parameters of the pumping unit′s four-link mechanism and the pumping unit polished rod load. Finally, the collected motor input electrical parameters are substituted for calculation, the singular mutation values are eliminated by the Chauvenet Criterion, and the mean filter method is used to further improve calculation. After modification, the on-line measurement of the polished rod load is obtained. Engineering experiments and application results show that the method has an average relative error of 3. 87% , which shows the features of high accuracy, good stability and strong engineering practicability.

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赵怀军,贺可可,胡定兴,陆 梅.游梁式抽油机悬点载荷软测量方法的研究[J].仪器仪表学报,2021,(9):160-171

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  • 在线发布日期: 2023-06-28
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