冰勺表面缺陷检测方法研究
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TP391. 41 TH165

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Research on surface defect detection method of ice scoop
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    摘要:

    冰勺表面缺陷包括严重缺陷和轻度缺陷。 严重缺陷检测技术比较成熟,而轻度缺陷检测存在漏检和误检的博弈。 严重 缺陷属于不能出售的废品,轻度缺陷中劈裂和污染也是废品,而节子、矿物线、腐朽和色差属于合格品,售价低于无缺陷的优良 品。 针对轻度缺陷检测提出一套解决方案:首先提取冰勺轮廓,定位冰勺表面区域,然后对冰勺表面进行预处理,利用最小二乘 法拟合的直线方程与预处理后灰度值数据相减,计算偏差。 通过最小二乘法迭代拟合求取正常表面偏差值,从而计算其标准 差,最后基于 3σ 准则提取迭代前的异常数据即缺陷。 以上算法可检测出小面积轻度缺陷,针对大面积腐朽、色差等缺陷通过基 于灰度峰值水平直线方程计算偏差来提取缺陷。 两种方法相结合检测冰勺表面缺陷。 所研究的冰勺表面缺陷涵盖了冰勺生产 工业中主要的表面缺陷类型,包括节子、矿物线、劈裂、污染、腐朽和色差等。 在自建的图像数据库上做算法测试。 结果表明,本 文方法漏检率仅为 1. 27% ,误检率降低至 3. 85% ,具有实际应用价值。

    Abstract:

    Ice scoop surface defects include severe defects and minor defects. Serious defect detection technology is relatively mature, while mild defect detection involves the game of missed detection and false detection. Serious defects belong to the waste products that cannot be sold. Splitting and pollution in the mild defects are also waste products, while knots, mineral threads, decay, and color difference belong to qualified products, and the price is lower than that of good products without defects. This article proposes a set of solutions for the detection of mild defects: Firstly, the contour of the ice scoop is extracted and the surface area of the ice scoop is located. Then, the surface of the ice scoop is preprocess. Finally, the linear equation fitted by the least-squares method and the preprocessed gray value data subtract are used to calculate the deviation. The normal surface deviation value is obtained by iterative fitting of the least-squares method, thereby calculating its standard deviation, and finally extracting the abnormal data (defect) based on the 3σ criterion. The above algorithm can detect small-area light defects. For large-area decay, chromatic aberration, and other defects, the deviation calculation based on the gray peak level linear equation is adopted. A combination of the two methods detects surface defects on ice scoops. The ice scoop surface defects studied in this paper cover the main types of surface defects in the ice scoop production industry, including knots, mineral lines, splitting, contamination, decay, and chromatic aberration. The algorithm test on the self-built image database shows that the missed detection rate of this method is only 1. 27% , and the false detection rate is reduced to 3. 85% , which demonstrates its practical deployment value.

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苑玮琦,齐健婷.冰勺表面缺陷检测方法研究[J].仪器仪表学报,2022,43(6):239-250

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  • 在线发布日期: 2023-02-06
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