基于双激光位移传感器的超长深孔圆度检测研究
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TH741 TJ399

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国家自然科学基金委员会青年科学基金(51805054)项目资助


Research on roundness detection of ultra-long deep hole based on the double laser displacement sensor
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    摘要:

    面向超长深孔管道内壁截面圆度的高精度与快速检测难题,针对基于单个激光位移传感器的传统检测方式存在效率 低,受轴心晃动影响大的不足,本文提出了基于两个激光位移传感器的点式检测方案,并通过建立数学模型与数值仿真的方式, 对检测装置旋转轴的偏心参数与两个激光位移传感器的安装偏差参数进行了仿真,分析了各参数对深孔管道圆度评价结果的 影响。 在此基础上,提出了存在安装误差的两个激光位移传感器数学校正模型,并搭建了管道圆度检测实验系统,验证了该模 型的有效性。 结果表明,相比于两个激光位移传感器所采集的数据直接进行圆度评价,对校正之后的数据进行圆度评价,其圆 度值从 0. 30~ 0. 50 mm 范围降低到 0. 05~ 0. 15 mm 范围,测量时间由 18. 7 s 缩短到 9. 8 s。

    Abstract:

    The traditional detection methods based on a single laser displacement sensor are low in efficiency and greatly affected by axial shaking. To address this issue and solve the problems of high-precision and rapid detection of the roundness of the inner cavity section of ultra-long and deep-hole pipelines, this article proposes a point-based detection scheme based on two laser displacement sensors. By formulating mathematical models and numerical simulation, the eccentricity parameters of the rotating shaft of the detection device and the installation deviation parameters of two laser displacement sensors are simulated. The influence of each parameter on the evaluation results of the roundness of the deep hole pipeline is analyzed. On this basis, a mathematical correction model of two laser displacement sensors with installation errors is proposed, and an experimental system for pipeline roundness detection is established to evaluate the effectiveness of the model. Compared with the direct roundness evaluation of the data collected by the two laser displacement sensors, the results show that the roundness evaluation of the corrected data decreases from 0. 30~ 0. 50 mm to 0. 05~ 0. 15 mm, and the measurement time is shortened from 18. 7 s to 9. 8 s.

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曹 志,章 鹏,刘显明,雷小华,张 伟.基于双激光位移传感器的超长深孔圆度检测研究[J].仪器仪表学报,2023,44(6):135-143

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  • 在线发布日期: 2023-09-20
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